Improved design of hydraulic system for vertical plastic injection molding machine

Time:2018-10-22 Click:

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  Scientific and technological advances, plastics in all areas of the national economy has become an indispensable material, plastic injection molding machine is to achieve a major plastics processing machinery and equipment. Injection molding cycle generally consists of four parts: the injection time, cooling time, mold opening and closing times, the auxiliary time. Where in the auxiliary time including product ejection time and Choucha core time. For medium-sized complex molds, auxiliary time about 10% to 15% of the molding cycle. In the injection molding production process, the various stages of operation of the injection molding cycle sequence relation exists, there is overlapping relationship, thereby allowing shortening the molding cycle. But each operation is limited overlapping relationship, and therefore can not be efficiently shorten the molding cycle. Existing vertical injection molding machines are generally used to improve the hydraulic proportional technology, double pumps, accumulators, mechanical, electro-hydraulic proportional control technology, servo motor, external hydraulic control to improve the production cycle, but with these methods are relatively high cost. Therefore, based on the original vertical plastic injection molding machine, how to apply common hydraulic components, the existing vertical injection molding machine to optimize the design and improve the production cycle, to improve their efficiency and ensure the quality of products is important.
         The author of a vertical plastic injection molding machine to improve the design, the two neutron hydraulic valve in parallel vertical injection molding machine, hydraulic oil line parallel neutron after the oil port to connect the top of the cylinder into the oil chamber, the neutron the oil outlet connection back to the top of the cylinder oil chamber. Neutron improved hydraulic vertical injection molding machine can not only shorten the molding time and improve efficiency in injection molding, while the pulling mechanism to achieve two speeds, slow realization among the top of the child a solenoid valve work, which sub 2 solenoid valve work while achieving rapid ejection.
A basic thermodynamic properties of hydraulic components
         The basic hydraulic components are divided into three kinds: capacitive element, resistive elements, emotional elements. Internal capacitive element hydraulic cavity, internal resistive element is not plenum, all hydraulic components by one or more of the basic hydraulic components. Hydraulic cylinders which are capacitive components, hydraulic valves are resistive elements.
2 AMESim simulation
         With the development of computer technology, simulation technology has been evolving, simulation technology to improve the level of scientific research and shorten the research cycle, reduce research costs and risks, and promote the integration of different areas, accelerating the research results into productivity process.
         Preferred applications AMESim simulation software for hydraulic systems, verify whether it is feasible to improve the program. Imagine AMESim is the first by the French in 1995, the company launched a complex system modeling and simulation platform for multi-disciplinary fields. 150 icons and intuitive multi-AMESim provides users with a time-domain simulation modeling environment, you can use the existing model and (or) the establishment of a new sub-model elements required to build the optimal design of the actual prototype, using easily recognizable standard port Block Diagram, user-friendly application to establish a specific instance of a complex system and user needs, you can modify the model and simulation parameters, steady-state and dynamic simulation, and analysis of simulation results plotted, more friendly interface, very easy to operate. AMESim allows users to with its friendly, practical application-oriented programs, research dynamics of any component or circuit. This conceptual model library can be achieved, while the model library can be customized to continuously upgrade and improve.